Shade CZPTbatch Compounding Pelletizing Device
Merchandise description:
Definition of coloration master batch:
By the higher proportion of additives, thermoplastic resin, pigments or the good dispersion of plastic colorants, it chooses the resin of colorants that have very good wetting and dispersing result and excellent compatibility with currently being shaded materials. It can be discussed like: PP/PE/PET/PVC provider + pigment + additives = shade master batch
CZPTly, we use the unique type of extruder to create this variety of shade master batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder consists of motor generate, torque distribution gearbox, processing section, temperature managing models, die part and down-stream pelletizing technique, and so forth.
Specification:
1. ATE Collection Compounding and Granulating line for Coloration CZPT Batch
| Approach | Colour grasp batch compounding and granulating |
| Software | fifty-sixty%PP/PE/PVC/PET, 40%pigment, eight%additives Coloration CZPT batch: pigment +additives+ PE/PP/PVC/PET provider |
| Output | forty-500kg/h, depending on the situation of raw Material, formulation and processing, etc. |
two. Principal equipment incorporated in manufacturing line
| NO. | Identify |
| one | SHR500A Substantial Pace Mixer |
| 2 | Screw Loader |
| 3 | Principal feeder |
| 4 | ATE collection Twin Screw Extruder |
| 5 | CZPT Manage Program(cabinet) |
| six | Strands Pelletizing Method/ Below-water Pelletizing Program |
| 7 | Vibrating display |
| 8 | Product hopper |
Introduction of components of ATE Twin Screw Extruder
ATE Twin Screw Extruder adopts modular layout basic principle, part standardization production, which can present secure and reliable overall performance. Thanks to the modular principle, ATE extruders can provide extremely customizable answers in accordance to customers’ approach and unique requirements. Based on diverse output torque grade, ATE collection extruders have simple sort and effectiveness type.
Procedure part involves barrels, screw shafts, screw aspects, specific temperature heating and cooling unit. Barrels and screw factors are designed in block theory.
Block structure permits the screw aspects blend and sequence optimized to realize the method:
Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Stress building
Also Block structure makes it possible for the barrels modify freely to the suit the method necessity.
Based mostly on different approach position, ATE extruders have diverse barrels type: feeding barrel, aspect feeding barrel, near barrel, open on prime barrel, vacuum vent barrel, etc. In accordance to the different jobs’ requirement, barrels’ components can be nitride steel or bimetallic steel.
Several slicing techniques can be blended with ATE Twin Screw Extruder, this kind of as strands pelletizing, sizzling-confront reducing and below-drinking water pelletizing, and so forth.
Equally Instrument handle and PLC manage are CZPT to utilize in the ATE electrical managing technique. All the key electrical areas undertake CZPTpean makes to guarantee the managing system with considerable and stable functionality.
Movement Chart:
Primary specialized specification
| Equipment Dimension | Screw Diameter(mm) | L/D | Screw Velocity Max.(rpm) |
Motor power (Kw) |
Torque for every shaft (Nm) |
Distinct torque T/A3 |
Throughput fee (kg/h) |
| ATE35 | 35.6 | 36-forty four | 600 | fifteen | one hundred fifteen | 4.two | forty-80 |
| ATE52 | fifty one.4 | 36-forty four | 600 | fifty five | 415 | five.two | one hundred twenty-a hundred and fifty |
| ATE65 | sixty two.4 | 36-forty four | 600 | 90 | 675 | 4.eight | 250-350 |
| ATE75 | 71 | 36-forty four | 600 | 132 | 990 | 4.6 | 350-500 |
Advantages of color grasp batch:
1. Large focus of pigment
two. Superb dispersion, excellent heat-resistant, high coloration fastness, secure functionality and exhibits bright colour
three. Non-toxic, environmental-friendly
4. Suitable with various material PE/PP/PS/Stomach muscles/HIPS/PVC/TPR and so on.
5. Wide software: blow moulding, blowing movie, injection moulding, extrusion, spin-dyeing, cable sheathing, etc.
6. Range of industrial software: workplace automation, household appliances, movie and packing material, textile, sheet, pipe, health-related appliances, toys and so on.
Positive aspects of the creation line
one. It can produce large-good quality, large-amount filler grasp batch
two. It operates with large efficiency
3. It truly is computerized with large automation
